Avoid used engines—you don't know what's inside them, and neither does the guy selling you the engine. With only 500 hours on the A-65, one cylinder was flat and one connecting rod was loose on its crank journal. The Ercoupe has the A-75 and some of the popular legacy airplanes have been re-engined with more powerful powerplants from the C-series, the C-85 and C-90. Runs perfect, high compressions etc. Small-Engine Overhauls: Affordable, Supportable. This confidence does come at a cost. For more than five decades, active and dedicated aircraft owners and pilots have turned to AVIATION CONSUMER to answer their most important buying questions. I am also installing the O-200 crankshaft STC from Aircraft Specialties . With overhaul, mistakes can cost thousands of dollars and sometimes lives. Zephyr’s response to our query was typical of other shops we contacted. Maybe 200 SMOH. “The Complete Under the Cowl Service Center.” JBA provides a quality new limit turn-key engine overhaul installed in your aircraft, all in one location, for less money than you will pay for a factory overhauled engine in a box. Overhaul Manual - Veteranflyg The A-65 Continental manual says "75 RPM maximum" drop and the Right (upper) magneto has no problem staying within this limit. Apparently the shop only does engines so they seem to be the P in A&P. In some cases, worn cams can be plated and reground to new or service limits. We have a large inventory of over 110 engines ready to ship or built to order with a 2-4 weeks lead time. This section covers important rules-of-thumb and a variety of other important information that you need to consider when quickly assessing a project. Note: Some cylinders may cost more than the price stated above. But what about old and modest, specifically Conti-nental’s numerous A-65 series and its offshoots? If the point of the exercise is an economical overhaul and given the way A-65 engines are likely to be operated, opting for new cylinders doesn’t strike us as a good-value option unless it’s unavoidable. Time Between Overhaul (TBO) 2000 to 2200 hrs * Turbo Model Availability. Airmark Overhaul, Inc. 6001 NW 29th Avenue Fort Lauderdale, FL 33309. Watch out for these repair-shop scams. The case has not been split and my question regards whether I should split the case or not. Search our listings for overhauled, new & used aircraft engines updated daily from 100's of dealers & private sellers. This engine is found in Cubs, Aeroncas, Luscombes, the Taylorcraft BC series and in the Interstate Cadet. Smaller engines like the A-65, A-75 and A-80 series and the C-series offshoots aren’t exactly cheap to overhaul, but despite their advanced age, they remain eminently supportable. Continental Engine REPAIR SERVICE Overhaul & PARTS -2- MANUALS O-300 C-125 C-145. “The Complete Under the Cowl Service Center.” JBA provides a quality new limit turn-key engine overhaul installed in your aircraft, all in one location, for less money than you will pay for a factory overhauled engine in a box. The O200 is a newer engine in current production and good quality parts are plentiful. I have a 0 Hr. Continental A65 Rocker Covers & Gasget Set. The case overhaul cost about $1200. Engines used in frequent type service have an additional 200 hour increase. We understand that there's no way of knowing exactly what it will cost -- we're just looking for a ballpark figure. Forget the A 65,. get yourself a Ford model A's engine, rebuild it. Airmark Overhaul, Inc. 6001 NW 29th Avenue Fort Lauderdale, FL 33309. Rebuilding an Outboard Motor. Smaller engines like the A-65, A-75 and A-80 series and the C-series offshoots aren't exactly cheap to overhaul, but despite their advanced age, they remain eminently supportable. $79.99. Now we ought to talk about parts and … The Real Cost of Engine Overhauls The base cost of all of these overhauls has some contingency built in. Learn more. Forget the A 65,. get yourself a Ford model A's engine, rebuild it. Search our listings for used, new, overhauled airplane engines updated daily from 100's of private sellers & dealers. Model TBO New Outrite New Exchange Remanufactured Exchange Average Overhaul Installed; AlliedSignal Aerospace: ATF-3-6 series: MSP: 800,000: TFE-731-2 series I see the A-65 is 173 lbs, whereas the electric start C-85 is 207 lbs, which sounds about right. cirrus sr22 IO 550 N Cylinders. $19.95. I did polish the inside of the intake spider, don't know if it helped. Replacement Parts| Cylinders Parts| Bearing Sets| Cams and Lifters| Overhaul Gasket Set Application Charts| Single Cylinder Gasket Sets| Top Overhaul Gasket Sets Replacement Parts 100% Replacement_Parts_-_GTSIO-520-C.pdf “By the time you pay for an overhaul, the price is pretty close to a new mag,” Swords says, “so we recommend Champion/Slicks as a replacement.” That adds another $3200, so worst case, with new cylinders, a crank upcharge and a set of cam followers, the invoice can total around $18,000 to $20,000. Don't get me wrong, the A-65 is a really fine engine and continues to be a bargain, but the O-200 is kind of a sleeper that can still be bought and overhauled for not too much more than an A-65. I send them to a facility for this work. Not all shops include everything in the basic quote. 4 watching. Other ChoicesFor owners looking for more performance and willing to spend the money, some aircraft will support. “We’ve done a couple, but I actually say we don’t do them because of the lack of ability to get the carburetor overhauled correctly,” says Charlie Mellot of Zephyr Engines in Zephyrhills, Florida. I have a '65 Mustang - it has been overhauled in the 1980's was rebuilt in the 1990's and as of last Christmas the restoration had been completed. Our engine overhaul services are all-inclusive or can be tailored to meet the individual needs of our customers. If you are not overhauling the engine, a repaired cylinder is a very cost effective solution. Prop Strikes & IRANs. An engine overhauled by Airmark Overhaul has always brought added value to an aircraft. $8.42 shipping. Total Cost of Ownership: Total Fixed Cost ... Total Variable Cost Cost Per Hour = Cost Per Mile = Fuel cost per hour: ( gallons/hr @ /gal) Oil cost per hour: Overhaul reserves: Hourly maintenance: Misc: landing, parking, supplies, catering, etc. Post by B Wilson » Mon Aug 14, 2017 10:32 pm. Airmark Overhaul, Inc. 6001 NW 29th Avenue Fort Lauderdale, FL 33309, FAA# JL4R288M|EASA.145.4115|Toll Free: 800-282-3202|954-970-3200, Crankshaft is dynamically balanced to less than .25 inch ounces to eliminate rotational imbalance and excess vibration (100% improvement over OEM tolerance standard), Connecting rods are balanced for total weight and equal mass distribution, Hydraulic lifter bleed down rates matched, Magnetic Particle inspection of ferrous parts by a minimum Level II inspector, Liquid Penetrant inspection of non-ferrous parts by a minimum Level II inspector, Ultra-Sonic inspection of the crankshaft for subsurface flaws when required, Detailed visual and dimensional inspection of all parts, All new parts replaced per Manufactures required 100% parts replacement list (Our minimum standard), Alodine Corrosion treatment on aluminum parts, All parts are cleaned by chemical and/or mechanical means, High temperature enamel finish on all painted parts, All Airworthiness Directives (AD) are complied with, All Mandatory Service Bulletins (MSB) are complied with, Complete traceability of all parts installed, Fully Tested in our diagnostically equipped test cell through all manufacture’s required parameters, All engines overhauled to factory new fits and clearances, 2 Year Warranty – First year or 480 hours whichever occurs first is 100% parts and labor, Second year or TBO whichever occurs first is pro-rated. No * Most engine models manufactured after February 2012 have a TBO increase of 200 hours. Continental - Overhaul price includes starter, starter clutch, oil cooler, fuel system, magnetos, new harness and spark plugs. Will not say anything about the mag gears. 6 posts • Page 1 of 1. Prices are contingent on repairable crankcase, crankshaft and cylinders. Make sure to refer to the applicable airframe/engine manufacturer's manual for exact application information. O 200 Series Overhaul. FAA# JL4R288M | EASA.145.4115 | Toll Free: 800-282-3202 | 954-970-3200 The Goodwrench 350 costs less than $2,000, and is rated at 195 net horsepower, but that quickly rises to 260 or better with the addition of a free-flowing exhaust and an aftermarket intake and carburetor. Continental A65 Rocker Covers & Gasget Set. But they are available from Superior Air Parts—or will be later this year. The cost to have the oil pump gears bushed was $225, but included in the $1200 total cost. This requires different pistons, rods and pins to support the higher RPM, but the shop doesn’t charge for that. To generate the higher RPM, you’ll need a new prop, which we ordered from Sensenich through Don’s at the shop’s cost of $1975. Given the play we discovered in the number 2 connecting rod, we weren’t too surprised to hear that our crankshaft was trashed, resulting in a $1000 upcharge for a replacement core. $8.42 shipping. Legacy LSAAt least seven standard-category or legacy aircraft types qualify for LSA status. They refer the A-65 overhaul business elsewhere.Cub Club’s Krog has a couple of referral recommendations, including Don’s Dream Machines in Griffin, Georgia (www.donsdreammachines.com) and Poplar Grove Airmotive (www.poplargroveairmotive.com) in Poplar Grove, Illinois. 6.8 Cost of CHP: Engineering and Installation Costs. He commented that he has had no issues taking engines beyond TBO and that his over hauls cost significantly less because he got Field Overhauls at a shop that he really likes somewhere down in VA. With the exception of Piper’s classic J-3, many of these are cheap to buy and maintain, although some parts may not necessarily be off-the-shelf available. Cost should be less than $2,000 6.8.1 Site Feasibility Screening. $19.95 . Inventory Number. The Continental O 200 is a family of four-cylinder, air-cooled, horizontally opposed piston aircraft engines that produce 90 to 100 hp. All our overhauled Exchange Engines come with all the mandatory parts as per the latest revision of the manufacturers overhaul manual plus all the NEW or overhauled components. Example IVO-360, TIO-540 AF1B, any with oil cooling guide, 541, TO-360 C1A6D, F1A6D, TIO-360 C1A6D, TIO-540 AJ1A, TIO-540 V2AD, LTIO-540 V2AD, TIO-540 W, LTIO-540 W. The reason is the cost of guides are higher for these cylinders. Engine Applications: A65-1 A65-3 A65-6 Swords says his overhaul includes overhauled cylinders, but additional charges for a rebuilt carburetor, new or overhauled magnetos and harnesses. Overhauled cylinders are sent out for some types of work, but Swords does the basics in house. From 1938 to 1966, more than 10,000 A-65 engines were built. She is beautiful and show quality now, but it has also cost … Some complex engine installs are exempt ask Jimmy or Jim for details: 863-655-5000 Shop 863-381-1530 cell email: [email protected] The manual was written with Eisemann magnetos however and I am running Slicks with a Slick harness. Swords told us the overhaul pool is so healthy that he rarely resorts to using new cylinders. At overhaul we have to change certain parts, regardless of time or condition. “Whatever engine was sitting there when it came down the line, that’s what it got,” Krog told us. Page 13/22. Despite its advanced age, parts for the A-65 are widely and readily available. JBA provides a quality new limit turn-key engine overhaul installed in your aircraft, all in one location, for less money than you will pay for a factory overhauled engine in a box. Jimmy Brod: 863.655.5000 shop, 863.381.1530 cell. Write CSS OR LESS and hit save. Engine Overhaul. CTRL + SPACE for auto-complete. kloudie1. The X30016 is for the E-165, E-185, & E-225. $71.88 shipping. New pistons, rings, rod bearings, gaskets and a few other odds and ends I'm sure. Continental A65 For Sale. From 1938 to 1966, more than 10,000 A-65 engines were built. Overhaul options available are subject to change and will be outlined in your quotation. Engine Applications: A65-1 A65-3 A65-6 A65-7 A65-8 A65-9 A65-12 A65-14 *Application information is provided for reference only. Both times on the A-65, I used a Crankshaft ground .020 under. We have a total of $1,325 invested in the third-member overhaul, which includes new axle bearings, seals, and a gasket to go. I'd be willing to bet that less than 1% of owner flown airplanes have their engine(s) overhauled … When dealing with Don’s or any engine shop, we recommend a written quote. For cylinder and A-65-related machine work, Krog recommends Harrison Engine Service in LaPorte, Indiana. Please remember to manage your ads when your items are sold. All rights reserved. Choose your engine model below. Unit A50 / A65; BSA Unit A50 A65 - Engines; BSA Unit A50 A65 - Engines. Compared to a used 4-cylinder engine that comes in at $1,000 or less, a rebuilt equivalent will cost in the $2,500 range—still substantial savings over a brand-new engine, though. Over the years, Continental ® has built a service offering for aircraft operators and owners. The news is mixed. Read PDF Continental A65 $71.88 shipping. Cost should be less than $2,000 It included machine shop work.... headwork, rebore, crank grind and polish, align bore of bush, resize one rod. It assumes the crankshaft and cam are within service limits and the cylinders and cam followers are as well. We also bought two cylinder cores to be overhauled to service limits for the engine. Continental A65 For Sale. I see no reason to overhaul it as long as it's running well. After the war, the A-65 powered such well known airplanes as the Piper PA-11 Cub Special, the Taylorcraft Model 47, and the Luscombe Model 8A Silvaire. The J-3’s type certificate (or STCs) allows engines from the 40-HP A-40 to the Continental O-200. Engine Replacement Labor Cost Even the utterly orphaned Franklin engines remain viable. Free shipping. We can fully repair your cylinders and will change any item that does not meet the overhaul service limits specification criteria. For Sale and Wanted ads for Pietenpol related items may be posted here. Time Between Overhaul (TBO) 2 FAA TCDS IO-240-B: 4: 93 kW @ 2800: 112.7 x 98.4 mm: 3928 cm³: 125.9 kg: 100/100LL: 8.5:1: 2200 hrs or 12 years: E750: 125 HP @ 2800: 4.438 x 3.875 in: 240 in³: 277.6 lbs: 1. There aren’t any new cams in the parts pipeline, but there are plenty of used serviceable cams in the pool. Click Here. Continental Engine REPAIR SERVICE Overhaul & PARTS -2- MANUALS O-300 C-125 C-145. When our partnership J-3C Cub tanked its A-65 last fall, we trucked it to Don’s Dream Machines for an overhaul. My oil pump gears were very old and sloppy (wobbly) in the rear accessory case. It’s very similar to the phased-out C90. Even the utterly orphaned Franklin engines remain viable. Assuming nothing is majorly wrong with your engine the bottom line of the overhaul will cost Zephyr roughly 65% of their base rate in parts alone. Engines that haven’t been made for 50 years or more are still remarkably overhaulable, if not necessarily cheap. Overhauled Continental A65 I would like to sell for $5,000. Continental A 65 Engine Manual - millikenhistoricalsociety.org Re: Continental A50, A65, A75 and A80 Manual Got a download, but the file appears to be corrupt. These older models sport a range of engines, but if there’s anything like a common powerplant, it’s Continental’s four-cylinder A-65. Cam follower bodies can also be a problem that adds to the bottom line, if the existing parts can’t be reground. As with cams, no new cranks are available, but Swords said there are plenty of these on the market, too. I found this on the internet, so I don't know how accurate it is, but all weights are in lbs. Obviously, less common engines are harder to find and not made new any more, so you're looking at a remanufactured engine for … Swords said the basic overhaul price is $9500, which includes no accessories, just the basic engine. SRM Engineering offer a Quality and Professional Engine and re-conditioning service. Weighing the pros and cons of an outboard motor rebuild. Bendix mags can usually be rebuilt economically. Propeller Strike Inspection and Repairs. Regarding oil pump gears, the single biggest post overhaul problem with an A-65 usually involves oil pressure. Are these the gateway to affordable flying or just doddering antiques getting ever more expensive to maintain? National Air and Space Museum Collection . From basic Lycoming engine shockload to a full Lycoming engine overhaul we are able to ensure rapid turnaround, outstanding quality of work and the most competitive pricing in the UK. $140.00. $140.00. Simply put, we’ll help you save time and decide with confidence. Phone: (813) 752-3711 Fax: (813) 752-2818. Superior Standard Cast for Models A65 - Kit Includes a Set of (4) Cylinders with STC–piston pins included. After the war, the A-65 powered such well known airplanes as the Piper PA-11 Cub Special, the Taylorcraft Model 47, and the Luscombe Model 8A Silvaire. Any and all input appreciated! We have 261 CONTINENTAL Airplane Engines for sale. Rotax 503 85 Great Plains VW 1600CC 160 Hirth F23-EP2 70 Jabira 119 PZL 2A-120 129 Rotax 582 95 Includes 20 lbs radiator, etc. “The only thing we really have problems with is sometimes the cam just won’t make it, or the crank won’t. Given its simplicity, the A-65 and its variants—including the C series—are easily repairable by any competent maintenance shop, but overhauls will likely have to be shipped elsewhere. Subject to applicable airworthiness directives and service bulletins. To generate the higher RPM, you’ll need a new prop, which we ordered from Sensenich through Don’s at the shop’s cost of $1975. The question is more than academic as many buyers turn to legacy airplanes that qualify for light sport status. If you are not overhauling the engine, a repaired cylinder is a very cost effective solution.
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